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Leading Industrial Manufacturing Solutions Provider

Leading Industrial Manufacturing Solutions Provider

电阻拉伸外壳
电阻拉伸外壳
机加工件通常由实心材料块制成,具有出色的强度和稳定性,能够满足各种应用的需求,能够制造出高精度、高表面质量的零件,满足精密仪器、光学设备、航空航天等领域对精度的严格要求,可以加工出复杂形状的零件,适应特定设计需求,机加工件广泛应用于机械制造、电子电器、医疗器械、模具制造等领域,是现代工业不可或缺的一部分。
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产品信息

产品名称

电阻拉伸外壳

 

加工工艺

冷冲压成型 + 拉伸工艺 + 去毛刺 + 表面处理

 

材质

不锈钢 / 冷轧钢板 / 铝合金,可根据客户需求定制

 

外观处理

喷涂 / 烤漆 / 电镀 / 拉丝 / 阳极氧化等多种表面处理工艺

 

尺寸范围

可根据图纸定制,支持批量生产

性能特点

精度控制

采用高精密模具,确保外壳尺寸一致性和装配精度

 

拉伸强度

一次成型无焊缝,增强抗压性和结构稳定性

 

适配性强

适用于各类电阻模块、电力电子设备壳体

 

散热性能

可设计散热孔、加强筋等辅助结构

应用领域

应用行业

电力设备、电阻器、电子元件、工业自动化控制系统等

 

使用环境

室内外通用,具备良好的耐腐蚀与机械防护性能

客户定制

定制服务

支持开模定制,可配合图纸设计结构、开孔、表面颜色等

 

交付周期

根据批量与结构复杂度评估,常规5-12个工作日交付

Material Selection
High-quality materials, outstanding performance

Aluminum

· Aluminum is lightweight, strong, and easy to process, making it suitable for various applications such as aerospace and automotive parts. Its corrosion resistance also enhances its appeal in outdoor projects and structural components.

Copper

· Copper has high conductivity and malleability, making it the preferred choice for wires and pipes. Its natural antibacterial properties make it ideal for medical applications, while its aesthetic qualities suit decorative items and artworks.

Bronze

· Bronze is an alloy of copper and tin, known for its durability and corrosion resistance. Its high strength and ability to withstand harsh environments make it widely used in marine applications, sculptures, and bearings.

Steel Plate

· Steel is a strong and versatile material used extensively in construction and manufacturing. Its high tensile strength makes it suitable for structural components, and various subtypes enhance its performance for specific applications like tools and machinery.

Stainless Steel

· Stainless steel is ideal for kitchenware and medical devices due to its rust and stain resistance. Its strength and aesthetic appeal also make it a popular choice in architectural design and automotive parts.

Magnesium

· Magnesium is lightweight yet strong, commonly used in aerospace and automotive sectors where weight reduction is crucial. Its machinability allows for complex shapes, and it is also used in various electronic devices due to its excellent conductivity.

Titanium

· Titanium is a strong and lightweight metal, ideal for aerospace and medical implants. Its corrosion resistance and biocompatibility make it promising for harsh environments, and its high strength-to-weight ratio suits various industrial applications.

Tool Steel

· Tool steel is a high-hardness, wear-resistant, and high-heat-strength alloy steel specially used for manufacturing tools. It is widely applied in molds, cutting tools, stamping dies, and precision mechanical parts. Tool steel can be categorized into cold work, hot work, and high-speed tool steels based on its application.

Alloy Steel

· Alloy steel is made by adding one or more alloying elements (such as chromium, nickel, molybdenum) to carbon steel to enhance its strength, toughness, wear resistance, and corrosion resistance. It is widely used in structural components, machinery parts, gears, and high-strength bolts, suitable for high loads and harsh environments.

Aluminum

Copper

Bronze

Steel Plate

Stainless Steel

Magnesium

Titanium

Tool Steel

Alloy Steel

Surface Treatment
Surface Treatment
Surface Treatment
Surface Treatment
Surface Treatment
Surface treatment processes that meet diverse application needs
01
Anodizing
An electrochemical process that forms a dense oxide film on the surface of aluminum or titanium alloys, classified into Type II (decorative, thickness 4-25μm) and Type III (hard, thickness up to 125μm).
Treatment Colors: Supports dyeing in transparent, black, gold, red, blue, and more, with diverse color options.
Effects Description: Enhances corrosion resistance, hardness, and wear resistance; the surface is smooth and non-conductive. Type III is suitable for high-strength applications (e.g., aerospace), while Type II is mainly for decorative purposes.
02
Electroplating
Deposits a layer of other metals (such as chromium, nickel, copper, gold, etc.) on the metal surface to enhance functionality or aesthetics.
Treatment Colors: Chrome (silver-white), nickel (silver-white), copper (pink/gold), tin-cobalt (light rose), copper-tin alloy (pink/gold/silver-white).
Effects Description: Improves corrosion resistance, conductivity, or magnetism; the surface is smooth and can be multilayered. Tin-cobalt alloy is suitable for complex parts, while copper-tin alloy provides both decoration and protection.
03
Sandblasting (Shot Peening)
Forms a matte or satin finish by high-speed jetting glass beads or corundum, a mechanical treatment.
Treatment Colors: Maintains the original color of the substrate; requires subsequent treatments (e.g., anodizing) for color effects.
Effects Description: Removes tool marks and burrs, increases surface roughness or uniform texture, purely visual improvement without chemical protection.
04
Powder Coating
Electrostatically sprays dry powder and cures at high temperatures to form a protective layer, compatible with all metals.
Treatment Colors: Supports various color customizations with strong coverage.
Effects Description: Wear-resistant and impact-resistant, suitable for outdoor or military equipment, but the coating is thick (18-72μm), which may affect tolerances.
05
Passivation
Removes iron impurities through acid pickling (nitric acid/citric acid) to form a chromium/nickel protective layer, mainly for stainless steel.
Treatment Colors: Maintains the original color of the metal or slight discoloration, no dyeing function.
Effects Description: Rust-proof, improves cleanliness, suitable for medical and food equipment, does not add thickness.
06
Chemical Nickel Plating
Deposits a nickel-phosphorus alloy layer on the surface through a chemical reduction reaction, providing uniform coverage on complex structures.
Treatment Colors: Silver-white, hardness can be adjusted through heat treatment.
Effects Description: High hardness and wear resistance, suitable for precision parts (e.g., medical devices), but cost is relatively high.
07
PTFE Coating
Coats with Teflon material to form a non-stick, low-friction surface, suitable for high-temperature environments.
Treatment Colors: Mostly black or gray, limited color choices.
Effects Description: Resistant to chemical corrosion, good insulation, but durability is lower than other coatings, and cost is higher.
08
Polishing
Mechanical or chemical grinding to achieve a mirror-like smooth surface, commonly used on stainless steel, aluminum, and brass.
Treatment Colors: Retains the original metal color, enhances gloss.
Effects Description: Improves aesthetics, reduces friction, but labor-intensive and difficult for complex geometries.
09
Oxidation Coloring
Applies color through dyeing or electrolytic processes after anodizing, specifically for aluminum.
Treatment Colors: Customizable in various colors (e.g., antique bronze, gold, blue), vibrant hues.
Effects Description: Combines the protective and decorative qualities of anodizing, suitable for lighting fixtures and electronic product casings.
10
Painting/Spray Coating
Sprays liquid coatings that cure to simulate anodizing effects, suitable for metals and plastics.
Treatment Colors: Realistic colors that can mimic metal textures.
Effects Description: Scratch-resistant and colorfast, but requires high-temperature curing, and plastic parts may deform.
Machining Processing
01

Three-Axis Machining Center

A three-axis machining center is a common high-precision CNC milling machine where the table and spindle move in X, Y, and Z directions, enabling efficient machining of flat and three-dimensional profiles.

Basic operations include face milling, drilling, tapping, chamfering, and slotting; suitable for parts requiring high precision in hole positions or profile control; high machining accuracy and good repeatability, ideal for mass production.

02

Four-Axis Machining Center

A four-axis machining center adds a rotational axis to the three-axis design, allowing the workpiece to rotate automatically for multi-surface machining, improving precision and efficiency.

Can perform all three-axis operations while facilitating multi-surface machining; suitable for parts that require drilling, tapping, and milling on multiple faces; flexible programming adapts to complex shapes or irregular parts.

03

CNC Lathe

A CNC lathe is a high-precision machine used for machining rotating parts, where the tool moves in the X-axis (radial) and Z-axis (axial) direction, completing automatic turning processes through program control.

Suitable for batch processing of shafts, rings, and sleeves; capable of machining diameters up to φ500mm and lengths within 800mm.

Processing Cases

Quick-Disconnect Connector

Aluminum Sensor Housing

Machined Aluminum Parts

Aluminum Frame

Aluminum Bracket

Tailgate Hinge

Smart Aluminum Enclosure

Machined Sensor Housing

Resistor Stretch-Formed Housing

Machined Parts

Machining of Copper Parts

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