Qingxian Boyang Intelligent Equipment Co., Ltd.

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Sheet Metal

Machining

Leading Industrial Manufacturing Solutions Provider

Home > Sheet Metal Fabrication > Communications Series > Box-type Substation

Product Category

Sheet Metal Fabrication

Communications Series Eco-friendly Series Stamped Parts other Vending Series Medical Series New Energy Series Logistics Series

Machining

Quick-Disconnect Connector Aluminum Sensor Housing Machined Aluminum Parts Aluminum Frame Aluminum Bracket Tailgate Hinge Smart Aluminum Enclosure Machined Sensor Housing Resistor Stretch-Formed Housing Machined Parts Machining of Copper Parts

Box-type Substation

Pre-installed Equipment

Easy to install

Space-saving

A box-type substation is a pre-fabricated unit that integrates transformers, switchgear, protection devices, and control equipment into a single assembly, characterized by its compact design, space-saving footprint, and ease of installation. It is widely deployed in urban power distribution networks, industrial parks, residential complexes, and similar settings to provide a stable and secure power supply.

All Products

Brochure

type	Box-type Substation
Material	Sheet Metal (Steel / Aluminum Alloy)
Protection Class	IP33 (Optional)
capacity	100 kVA – 2000 kVA (Optional)
Voltage Level	10 kV / 20 kV (Optional)
size	Customizable
Temperature Range	-25°C to +40°C
Cooling Method	Natural Cooling / Forced Cooling
Applicable Locations	Power Distribution, Industrial, Urban, etc.

Processing Technology

Processing Processes

Stamping, Polishing

High-speed stamping through molds for mass production of hardware parts and enclosures, supporting complex shapes and embossed textures. Cold/hot stamping adapts to different material properties. After welding, the surface must be sanded again; edges should be smooth without weld spatter, burrs, etc., and seams should be flat and smooth.

Cutting Technology

Uses laser cutting, plasma cutting, or water jet cutting technology for precise metal sheet separation, suitable for complex shapes and high precision requirements, with a wide range of material thicknesses and smooth edges.

Sheet Metal Bending

Utilizes CNC bending machines with custom molds to apply force to thin metal sheets, forming various geometric shapes like U, V, or channel shapes. Metal thickness can vary.

Welding

Offers TIG/MIG welding, arc welding, and robotic automation for seamless connections of materials like stainless steel and aluminum, ensuring high weld strength.

Punching

Rapidly completes round, square, and other shaped hole processing using CNC punching machines, supporting batch customization with high precision and cost efficiency.

Riveting

Uses press riveting or pull riveting to connect metal parts without high-temperature welding, preserving surface coatings, suitable for chassis and cabinet assembly, strong and easy to disassemble.

Material Selection

High-quality materials, outstanding performance

Aluminum Alloy

Stainless Steel

Carbon Steel

Galvanized Steel

Titanium Alloy

Aluminum Magnesium Alloy

Aluminum Alloy

· Properties: Lightweight, corrosion-resistant, easy to process

· Applications: Lightweight equipment, electronic heat sinks

Stainless Steel

· Properties: Corrosion-resistant, aesthetically pleasing

· Applications: High-end sheet metal products, food and medical equipment

Carbon Steel

· Properties: Cost-effective, high strength

· Applications: Appliance housings, outdoor equipment

Galvanized Steel

· Properties: Strong rust resistance

· Applications: Lightweight equipment, electronic heat sinks

Titanium Alloy

· Properties: High strength-to-weight ratio, corrosion-resistant

· Applications: Aerospace components, medical devices

Aluminum Magnesium Alloy

· Properties: Resistant to seawater corrosion

· Applications: Ships, transportation equipment

Surface Treatment

Surface treatment processes that meet diverse application needs

Sandblasting

Uses high-speed ejected sand particles to remove surface oxides and burrs, enhancing adhesion and surface roughness.

Applicable Materials

Aluminum, carbon steel, stainless steel, copper, alloy steel, etc.
Possible Finishes

Natural color (can be repainted after processing)
Effect Description

Surface achieves a matte or finely sanded effect, improving paint adhesion and removing impurities.

Vibratory Finishing

Parts are placed in a grinding medium for vibration or rolling to achieve deburring, chamfering, and polishing.

Applicable Materials

Aluminum, stainless steel, copper, carbon steel, etc.
Possible Finishes

Natural color (surface can achieve brightness)
Effect Description

Deburred with a smooth uniform surface, enhancing overall aesthetics, suitable for small batch parts.

Alodine

Forms a corrosion-resistant conversion film on aluminum alloy surfaces, commonly used for pre-treatment before painting.

Applicable Materials

Aluminum, aluminum alloys
Possible Finishes

Gold-yellow, transparent, light gray
Effect Description

Enhances corrosion resistance and coating adhesion, suitable for aerospace and military electronics.

Anodizing

Electrolyzes aluminum to form a dense oxide layer, improving corrosion resistance and aesthetics.

Applicable Materials

Aluminum, aluminum alloys
Possible Finishes

Silver-white, black, gold, red, blue, etc.
Effect Description

Surface hardening, corrosion resistance, dyeable, exquisite appearance with good insulation.

Teflon Coating

Sprays a PTFE coating on metal surfaces, imparting non-stick, corrosion-resistant, and high-temperature properties.

Applicable Materials

Aluminum, carbon steel, stainless steel, etc.
Possible Finishes

Black, gray, green, blue, etc. (depending on formulation)
Effect Description

Surface has very low friction coefficient, oil and water resistance, corrosion resistance, commonly used for sliding parts, molds, etc.

Black Oxide

Creates an oxide film on steel surfaces through chemical treatment, enhancing appearance and providing some rust resistance.

Applicable Materials

Carbon steel, alloy steel, stainless steel
Possible Finishes

Black (often matte black)
Effect Description

Uniform black appearance, increased rust resistance, commonly used for mechanical parts.

Electroless Plating

Deposits a metal layer on the surface of metals through chemical reduction, commonly nickel plating.

Applicable Materials

Steel, stainless steel, aluminum, copper, etc.
Possible Finishes

Silver-white, bright gray-silver
Effect Description

Bright surface with strong corrosion resistance and uniform coating, suitable for high-precision or internal parts.

Electroplating

Deposits a metallic coating on metal surfaces using electrolysis, such as zinc, chrome, nickel plating, etc.

Applicable Materials

Carbon steel, stainless steel, copper, zinc alloys, etc.
Possible Finishes

Silver, gold, nickel, black, colorful zinc, etc.
Effect Description

Enhances corrosion resistance, hardness, and aesthetics, widely used in decorative and protective applications.

Spray Painting

Applies paint to the surface of the workpiece, forming a protective and color layer.

Applicable Materials

Almost all metal materials
Possible Finishes

Various colors available
Effect Description

Diverse colors, moisture-proof and rust-proof, enhances appearance, suitable for non-standard color requirements.

Passivation

Forms a stable oxide film on metal surfaces, enhancing corrosion resistance without affecting conductivity.

Applicable Materials

Stainless steel, aluminum, copper, etc.
Possible Finishes

Original color or slightly gray
Effect Description

Enhances corrosion resistance while maintaining original color, suitable for high-demand industries like food and medical devices.

Powder Coating

Adsorbs solid powder via electrostatic charge and bakes at high temperature to form a coating.

Applicable Materials

Carbon steel, stainless steel, aluminum, etc.
Possible Finishes

Various colors (RAL international color chart available)
Effect Description

Uniform coating, strong adhesion, impact-resistant, corrosion-resistant, suitable for enclosures and equipment housings.

Electrophoresis

Deposits a uniform coating on charged metal parts, commonly used for primer rust prevention.

Applicable Materials

Steel, aluminum, zinc alloys, etc.
Possible Finishes

Black, gray, transparent, gold, etc.
Effect Description

Thin and uniform coating, suitable for complex shapes, excellent rust prevention, ideal for automotive and electronic housings.